Very interesting and I have wondered about this, especially at the theoretical level, since actual observation has been: no effect.
.00001 deflection, I would say, is less effect than the dif between having corn flakes vs/ biscuits & gravy for breakfast before going shooting .
Which is not to say I think set-screwed gas block are OK. Far as Iām concerned the setscrews are for holding it in place while I drill for a cross pin.
I agree about tapered pins-- if an 8-32 gives .00001 deflection, a tapered pin will give much less, like less-to-immeasurable. Probably part of the reason they ere selected for the task.
Does a modeled ten millionth of inch translate to anything physically measurable?
You could probably sway a measurement that small by breathing on the gas block. How would heat from firing, peak and residual, affect deflection? How about heat treating or chrome lining?