Right now I am using a KAC FF Carbine RAS, a DD MK18 RIS2, and a KAC URX rifle-length FF.
Knight’s Armament Company Free Float Carbine RAS: What I like most of all is that it feels rock solid and indestructable. I got it used from a friend who had it for 3 tours in Iraq. Even after getting banged around by him and me, it still is holding up like it is new. Any nicks in the rails don’t effect zero and I have yet to see any shift in zero with use or wear. If I add what the original owner thinks he has shot with it and what I have shot with it, the round count is somewhere around 40K. The only thing I don’t like about it is that the replacement parts (barrel nuts, etc.) are expensive ($100+ each). I ran into this when I originally got it and my friend’s unit armorer used a chisel to remove the FF nut and barrel nut. I can understand this because KAC doesn’t do massive volume with these things, so the spare parts can’t be that cheap.
Daniel Defense MK18 RIS2: What I like most is that it is very rigid and provides a lightweight continuous top rail surface. While this isn’t too important with an M4 or CAR15, it is with a SBR as rigidity “feels” better since there’s less barrel weight to compensate for recoil. I haven’t had it and the KAC FF RAS both apart at the same time, so I haven’t had a chance to weigh them to compare. I also like having a longer sight radius (a few inches) on a short barrel. I can’t comment on installation, parts, etc. since this was factory installed when I bought the DD MK18 Mod 1 upper, and I have not had any need to disassemble it. I can’t say that I have any dislikes. DD did their homework.
Knight’s Armament Company URX Rifle Length Free Float: This is fitted on a “SPR” type upper with an rifle length gas system. It is solid and very sturdy. My comments are limited because I haven’t shot this upper that much as I am waiting on an optic. (Waiting on squirling away enough in money my wife doesn’t know about for an optic to be more specific) The only negative was the installation. No one had the KAC special wrench locally, so I had to send it out to get it installed, which I do not like. While I understand KAC’s reasoning for it, I would rather pay a little more and have it come with a wrench. KAC could have the wrench made by a tool company for significantly less than what it costs them to do it in-house. If I was to do it again, I would buy a MK12 upper from Monty (Centurion Arms) and specify the URX as an option and have him do the build. I would have saved around $450 in parts and shipping, which buys 1/3 of a decent scope. Who knows, I may still do this.
I have also owned a VLTOR CASV, which was a nicely made rail, but a little heavy. It was on an M4 clone I had in California that had a pinned flash-hider. I ended up selling it to a freind fo my brother. What I liked about it was the quality. VLTOR makes great quality stuff. What I didn’t like was the weight, the length of the top rail as it provided very few choices for BUIS, and the extra height. The extra height made it hard to get an Aimpoint to lower 1/3 co-witness ( I couldn’t find a mount while I owned it) and made an EOTECH 512 the best option. While that is fine (I like EOTECHs), I would have liked more options.
I have shot a Midwest Industries Two-piece FF which belongs to my neighbor. He bought it because it was cheap. I can see that you get what you pay for. It is overweight, large, and has (to my eyes at least) non-standard rails (I haven’t miked them). It also has a habit of loosening with the clamping screws and has been tightened so many times that the threads have stripped. I don’t know if the original install was the probelm (over torque) or the material is too soft, but I would stay away from this. POS in my opinion.