I’m asking this question purely out of curiosity. It is a history oriented question and has nothing to do with the merits of staking the gas key.
I unequivocally believe in bolt carrier gas key staking and this thread is unrelated to the discussion of it.
A few days ago, I heard a guy say that the requirement for gas key staking originated from a batch of FN BCG’s where the gas key fasteners were improperly torqued and came loose after use.
I was under the impression that the requirement for gas key staking was in place since the late 60’s or early 70’s…well before FN had a contract to produce the hardware.
I have taken a fair amount of interest in this issue as I have two Bushmasters. You will be told that Bushmaster made some rifles with unstaked keys which I have no reason to doubt. This is presented as a reason you should never buy a Bushmaster. I have examined a couple of dozen Bushmasters over the last couple of years and all had properly staked gas keys. I have examined maybe a hundred other ARs of various makes during that time and all had properly staked gas keys. In other words, I have never seen an unstaked gas key.
Back in the 80’s I handled alot of early model A1’s and they all had staked gas keys. I remember because I had to inspect the dam things after our exercises. This was AF non-security forces squadron so we had all the older weapons.
Thanks Templar. I love the history behind the rifle. I got a kick out of the Colt advertisement you posted. It reminds me very much of their current SP901 web page.
I attended the Small Arms Repair School at Aberdeen Proving Ground in 1973 and was taught then to stake the carrier key. (The tree punch mark method on the top)