Somewhere in the 90s I re-barreled a Colt Sporter Match using a 14.5" Bushy with permed brake. I wanted a shorty and this became my “CAR”. I’ve always been concerned about the headspace on this gun and despite using HS gauges for setting headspace on FAL builds and checking C&Rs I never got around to ordering a set in 5.56.
Flash forward to the present and a desire to upgrade equipment and the original bolt carrier group for the Colt Match (previously used in another build) is now back in the “CAR”. I have not even function fired it yet with the Colt bolt - and if I did so in the past I don’t recall.
I decided to get a feel for the headspace on the CAR right now using what I have available and I found the effort to be worthwhile. The Noveske complete upper I bought was used as the baseline.
WECSOG Headspacing:
Note: Despite sleeping in a Holiday Inn Express, I’m not a gunsmith. Futher, I do not recommend using live ammo for checking headspace, despite doing so myself.
For field expedient GO gauges I used A) resized IMI dummy round with the sizing die set to minimum or slightly below minimum based on a .223 case gauge; and B) factory 75gr Privi that indicated near minimum size in the same case gauge. Factory IMI M193 would work as well - it appears to me to be sized at minimum.
My factory 75gr TAP .223 (#80265) happens to measure near maximum size in the same case gauge and it became my “not-quite” NOGO gauge.
Noveske Baseline:
I used a Noveske complete upper for a baseline. The upper was removed from the lower for safety. The extractor was removed from the Noveske bolt, but not the ejector. The barrel was cleaned after the last range session and the bolt and carrier were free of any excess lube. The N4 has approximately 600 rounds fired since being purchased last month.
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The slightly excess-resized IMI dummy round closed with no noticeable pressure other than to overcome the ejector spring. The bolt snapped into battery and unlocked easily.
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The factory Privi round closed with lite to moderate pressure. No undue force was required to unlock the bolt.
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The TAP round required moderate to somewhat heavy force to close the bolt. The bolt would Not unlock by hand - I had to lightly tap on the charging handle with a nylon hammer to remove the round. FWIW, I’ve fired exactly 80 rounds of the TAP .223 in the Noveske with zero issues.
Note: While here I also checked a spare (new and unfired) BCM bolt carrier group and it indicated tighter initial headspace than the Noveske BCG. No problems closing or unlocking the bolt with my “GO” rounds, but the TAP round required very heavy thumb pressure to close, plus unlocking the bolt was more difficult than using the Noveske. The Noveske has had time to “wear-in” so the comparison my not be relavant.
CAR Checks:
1). Both the resized IMI dummy round and the factory Privi round closed easily using the original colt bolt (sans extractor) in the Colt Upper /w BM barrel. Unlocking the bolt was normal for my “field expedient” GO gauges.
2). The TAP .223 round closed with moderate-, but quite noticeable pressure. It required moderate force to unlock the bolt as well - very similar to unloading an unfired round at the range - where a bit of a “yank” on the charging handle is needed.
Using the BCM bolt carrier group, I was not able to close the bolt on the .223 TAP. The IMI dummy and the factory Privy close with no noticeable pressure (other than to overcome the ejector spring). The bolt unlocked with the dummy round with no pressure while the Privi did require some light force to unlock the bolt.
Conclusions:
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I’m confident the headspace on the CAR, while not as tight as the Noveske, is safe for me to shoot. YMMV
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A full set of 5.56 HS gauges (GO, NOGO and Field) is on my want list.
YMMV and all that.