Originally Posted by
lysander
AISI 4340 has a higher ultimate and yield strength than both Carpenter 158 and 9310, yet nobody make small arms bolts out of it. There are hundreds of steel alloys, each with dozens of different heat treating options, resulting in essentially over 10,000 different steels. Each are formulated for specific applications.
And there are many more properties that just strength. As stated in that other thread, 6061 is as strong, and 7075 is much stronger, than the structural steel used for buildings and bridges. No 7075 road bridges, even though it would be more corrosion resistant to boot.
I am sure if you when over all the available alloys, you could find something that is stronger, more wear resistant, has a better fatigue life, not brittle, etc. But, it will not be 1) cheaper, or 2) easier to work with, because if it were, everybody would be using it.
Machinability is one of the more overlooked factors, and exotic materials, like titanium, tend to be hard to work with. Now that I have typed that, I am sure there will be a dozen or so comments stating that they machine titanium all the time and have no problem with it . . . Machine a screw from 12L14, then from Grade 5 Titanium, and tell which was easier. And, being an exotic alloy is not the determining factor in machinability, some mild steels are a pain to work with as they tend to gum up the tool.
EDIT - I take it back, M2 and M85 breech bolts are made from 4340 . . .
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